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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
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Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
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All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
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Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
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World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.

Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.

Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.

NASA receives laser data from 10 million miles away

NASA's Psyche spacecraft is shown in a clean room at the Astrotech Space Operations facility near the agency's Kennedy Space Center in Florida on Dec. 8, 2022. The Deep Space Optical Communications' gold-capped flight laser transceiver can be seen, near center, attached to the spacecraft. [Credit: NASA/Ben Smegelsky]

 

 

 

 

DSOC, an experiment that could transform how spacecraft communicate, has achieved "first light," sending data via laser to and from far beyond the Moon for the first time.

NASA's Deep Space Optical Communications (DSOC) experiment has beamed a near-infrared laser encoded with test data from nearly 10 million miles (16 million km) away -- about 40 times farther than the Moon is from Earth -- to the Hale Telescope at Caltech's Palomar Observatory in San Diego County, California. This is the farthest-ever demonstration of optical communications.

Riding aboard the recently launched Psyche spacecraft, DSOC is configured to send high-bandwidth test data to Earth during its two-year technology demonstration as Psyche travels to the main asteroid belt between Mars and Jupiter. NASA's Jet Propulsion Laboratory in Southern California manages both DSOC and Psyche.

The tech demo achieved "first light" in the early hours of Nov. 14, 2023, after its flight laser transceiver -- a cutting-edge instrument aboard Psyche capable of sending and receiving near-infrared signals -- locked onto a powerful uplink laser beacon transmitted from the Optical Communications Telescope Laboratory at JPL's Table Mountain Facility near Wrightwood, CA. The uplink beacon helped the transceiver aim its downlink laser back to Palomar (which is 100 miles, or 130 km, south of Table Mountain), while automated systems on the transceiver and ground stations fine-tuned its pointing.

The DSOC technology demonstration's flight laser transceiver is shown at NASA's Jet Propulsion Laboratory in Southern California in April 2021. [Credit: NASA/JPL-Caltech]

 

 

 

 

"Achieving first light is one of many critical DSOC milestones in the coming months, paving the way toward higher-data-rate communications capable of sending scientific information, high-definition imagery, and streaming video in support of humanity's next giant leap: sending humans to Mars," said Trudy Kortes, director of Technology Demonstrations for the Space Technology Mission Directorate at NASA Headquarters in Washington.

VIDEO: Learn more about how DSOC is being used to test high-bandwidth data transmission beyond the Moon for the first time -- and how it could transform deep space exploration. [Credit: NASA/JPL-Caltech/ASU]

Test data also was sent simultaneously via the uplink and downlink lasers, a procedure known as "closing the link" that is a primary objective for the experiment. While the technology demonstration isn't transmitting Psyche mission data, it works closely with the Psyche mission-support team to ensure DSOC operations don't interfere with those of the spacecraft.

"Tuesday morning's test was the first to fully incorporate the ground assets and flight transceiver, requiring the DSOC and Psyche operations teams to work in tandem," said Meera Srinivasan, operations lead for DSOC at JPL. "It was a formidable challenge, and we have a lot more work to do, but for a short time, we were able to transmit, receive, and decode some data."

Before this achievement, the project needed to check the boxes on several other milestones, from removing the protective cover for the flight laser transceiver to powering up the instrument. Meanwhile, the Psyche spacecraft is carrying out its own checkouts, including powering up its propulsion systems and testing instruments that will be used to study the asteroid Psyche when it arrives there in 2028.

First light and first bits
With successful first light, the DSOC team will now work on refining the systems that control the pointing of the downlink laser aboard the transceiver. Once achieved, the project can begin its demonstration of maintaining high-bandwidth data transmission from the transceiver to Palomar at various distances from Earth. This data takes the form of bits (the smallest units of data a computer can process) encoded in the laser's photons -- quantum particles of light. After a special superconducting high-efficiency detector array detects the photons, new signal-processing techniques are used to extract the data from the single photons that arrive at the Hale Telescope.

The flight laser transceiver operations team for NASA's DSOC technology demonstration works in the Psyche mission support area at JPL in the early hours of Nov. 14, 2023, when the project achieved "first light." [Credit: NASA/JPL-Caltech]

 

 

 

 

The DSOC experiment aims to demonstrate data transmission rates 10 to 100 times greater than the state-of-the-art radio frequency systems used by spacecraft today. Both radio and near-infrared laser communications utilize electromagnetic waves to transmit data, but near-infrared light packs the data into significantly tighter waves, enabling ground stations to receive more data. This will help future human and robotic exploration missions and support higher-resolution science instruments.

DSOC ground laser transmitter operators pose for a photo at the Optical Communications Telescope Laboratory at JPL's Table Mountain Facility near Wrightwood, CA, shortly after the technology demonstration achieved "first light" on Nov. 14, 2023. [Credit: NASA/JPL-Caltech]

 

 

 

 

"Optical communication is a boon for scientists and researchers who always want more from their space missions, and will enable human exploration of deep space," said Dr. Jason Mitchell, director of the Advanced Communications and Navigation Technologies Division within NASA's Space Communications and Navigation (SCaN) program. "More data means more discoveries."

While optical communication has been demonstrated in low Earth orbit and out to the Moon, DSOC is the first test in deep space. Like using a laser pointer to track a moving dime from a mile away, aiming a laser beam over millions of miles requires extremely precise "pointing."

The demonstration also needs to compensate for the time it takes for light to travel from the spacecraft to Earth over vast distances: At Psyche's farthest distance from our planet, DSOC's near-infrared photons will take about 20 minutes to travel back (they took about 50 seconds to travel from Psyche to Earth during the Nov. 14 test). In that time, both spacecraft and planet will have moved, so the uplink and downlink lasers need to adjust for the change in location.

"Achieving first light is a tremendous achievement. The ground systems successfully detected the deep space laser photons from DSOC's flight transceiver aboard Psyche," said Abi Biswas, project technologist for DSOC at JPL. "And we were also able to send some data, meaning we were able to exchange 'bits of light' from and to deep space."

For more information about DSOC, go to jpl.nasa.gov/missions/dsoc.

Source: NASA

Published November 2023

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